With the acceleration of intelligentization and greening of manufacturing industry, more and more enterprises are paying attention to hybrid press brakes. Can they help enterprises realize the upgrading of production? Next, this article will discuss the innovative value of hybrid hyd press brakes in promoting the sustainable development of manufacturing industry from the aspects of its technical principles, performance advantages, cost recovery ratio and selection skills.
Definition of hybrid press brake
1. Definition
Hybrid hydraulic press brake is a combination of hydraulic and electric technologies. While retaining the large tonnage and stability of the hydraulic system, it reduces fuel and power consumption through hybrid technology, and drives the electric servo motor to achieve high-precision and high-efficiency bending work.
2. Differences from traditional press brakes
Energy efficiency: Compared with the traditional press brake that operates with a constant pump push, the hybrid hyd press brake uses a servo motor to control the hydraulic pump group, which significantly reduces fuel and power consumption, has less noise, and can effectively reduce the hydraulic oil temperature and the loss caused by long-term operation of the machine.
Working: Traditional hydraulic press brakes are cumbersome to adjust and complex to manage hydraulic oil, while hybrid models are more compact and easy to maintain.
Working principle of hybrid press brake
1. Mechanism combining hydraulic and electric technologies
Compared with the continuous circulation of traditional hydraulic systems, the hybrid type only starts the pump group when in motion and outputs hydraulic pressure. There is almost no energy consumption when idle or on standby, achieving all-weather energy saving. At the same time, the dual servo pumps work together to achieve accurate supply of bending pressure and rapid return.
2. Energy conversion and efficiency improvement methods
significantly reducing energy consumption during standby (saving up to 60%).
Eliminate ineffective hydraulic circuit operations, avoid system heating and oil aging.
Advantages of hybrid hyd press brakes over traditional hyd press brakes
1. Energy saving performance
Energy saving can reach 50%-70%, only supplying energy during actual action, and effectively reducing the cost of refrigeration and oil renewal.
2. Bending accuracy and repeatability
Servo technology combined with digital closed-loop control stabilizes output pressure, and bending and repeated positioning accuracy are greatly improved.
3. Working speed and production efficiency
The bending action has fast response, high-speed descent, and fast return, which is suitable for batch sheet metal processing and production.
4. Maintenance and use cost
There is no high temperature and high pressure problem of traditional hydraulic system, and the oil volume is reduced by 80%, so the oil change and maintenance cycle are greatly extended.
Application scenarios
1. Applicable processing materials and workpiece types
Applicable processing materials: carbon steel, stainless steel, aluminum, copper and other metal plates with a wide range of thickness.
Applicable workpiece types: precision sheet metal, complex special-shaped parts, high-strength and high-precision metal parts.
2. Typical industry cases
It is the preferred choice for batch production lines of automobile parts manufacturing companies, home appliances (such as air conditioner refrigerator shells, washing machine frames), and sheet metal processing industries, and can achieve precision control of multiple varieties switching industries.
Purchase guide
1. Key selection parameters
When purchasing, you should consider the appropriate tonnage, bending length, precision control, mold compatibility and back gauge function, and evaluate the intelligent operation level of the supporting control system.
2. How to choose according to industry needs
Large-volume production lines can choose models with a high degree of automation, while small and medium-sized manufacturing companies need to pay attention to the ability of flexible bending and fast mold change.
In addition, when purchasing, you need to pay attention to the equipment manufacturer’s industry certification, after-sales service and maintenance convenience.
User value and investment return analysis
1. Energy saving cost calculation
Depending on the scale of the number of machines owned, the annual energy consumption cost of the hybrid press brake can save thousands to tens of thousands of dollars: among which fuel consumption can be saved by more than 80%, the total cost of ownership (TCO) of the equipment can be reduced by 10-20%, and the risk of maintenance and downtime is also significantly reduced.
2. Benefits brought by increased production capacity
Unit output is significantly improved: the machine responds quickly and the production cycle is shortened;
Repair and scrap rates are reduced: the machine bending work quality is high;
Small batch and multi-variety production: the machine can be quickly converted and compatible with a variety of molds;
3. Product life cycle and maintenance advantages
The hybrid hydraulic press brake adopts a servo system and modular structure, with a long equipment life cycle, low daily maintenance pressure, and very little fuel consumption. It is a long-term investment with high return on investment.
Maintenance and care
1. Daily maintenance points
Regular cleaning and checking of hydraulic oil level and impurities are the key to equipment maintenance.
In addition, the servo system connection lines and cooling fans need to be cleaned regularly.
2. Suggestions for extending the service life of the equipment
Industry trends
1. Development trend of hybrid press brakes in the market
With the frequent introduction of energy-saving and emission reduction policies by local governments and the continuous upgrading of intelligent manufacturing drive technology, hybrid models have become the focus of market research and development, and their market share has grown rapidly.
2. Impact on future manufacturing
While achieving efficient and flexible production, hybrid hydraulic press brakes have promoted the green transformation of the manufacturing industry and vigorously promoted the intelligent process upgrade of sheet metal factories. They are the inevitable main trend of future production methods.
Conclusion
Combining its high efficiency and energy saving, green and low carbon, intelligent drive control, convenient maintenance, precise operation and other characteristics, hybrid press brake has become an indispensable equipment in modern manufacturing industry, and has a good return on investment. It is an important choice for sheet metal manufacturing and automotive industry upgrading. Hybrid press brake can help you significantly improve your industry competitiveness!
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Author introduction
My name is Francis Pan, I’m the foreign trade manager of RAYMAX. I have been engaged in the fields of metal manufacturing and numerical control machinery for more than 10 years. Welcome to contact us. I am more than willing to provide you with the best service and products.
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