Optical Safety System
Raymax® CNC press brake is now fully upgraded with LazerSafe laser protection system to protect your press operators from all angles!
Lazer Safe Pty Ltd
Safety system
Raymax® CNC prass brakes have been equipped with Lazer Safe laser safety systems since 2010, using OEM embedded LAZERSAFE technology to monitor the entire process of the prass brake at high speed, escorting the safety of operators and machines.
The Lazer Safe system is an optical safety solution consisting of laser transmitters and receivers at both ends of the prass brake, and connected in real time to the CNC control system, using high-precision laser scanning to cover all critical areas and synchronize with the movement of the slide and tool to form an intelligent safety barrier around the bending tool head.
In addition, we also provide front and rear light curtains, protective fences, and gates for prass brakes.
OPTIONAL：
- Lazersafe-PCSS A（Standard configuration）
- Lazersafe-PCSS A0 LZS-XL
- azersafe-PCSS IRIS
- CLASS 1 Dual Block laser
- Fast response time
- Safety speed automatically monitored
- Complex shapes can be achieved in high speed with Tray/Box Mode
- Tray mode for high speed bending of tray & box shapes
- Stopping distance automatically monitored
- Status LEDs – Power / Front/middle/rear Sensors
Automatic Tool Alignment
Systems with camera receivers feature automatic tool calibration, eliminating the need for precise manual adjustments. The process can also be fully automated in the CNC via SmartLink, eliminating the need for the operator to press the TOOL ALIGN button.
Certification And Standards Compliance
OEM Embedded Systems LZS Series and IRIS Series hardware and software are CE certified and comply with all international press brake safety standards including EN12622, ANSI B11.3-2012, CSA Z142-10 and NR12.
Press Brake Control Safety System – Advanced
PCSS-A is a programmable safety controller that improves both the performance and safety of press brakes. It provides flexibility to press brake manufacturers and simplifies the design process by integrating all control, safety and monitoring functions into one system, eliminating the need for complex third-party components and software integration. PCSS-A provides an optimal balance between functionality and performance and reduces build costs. This provides an efficient and economical platform with fewer components, less wiring, more simplified interfaces, and CE-certified hardware and software, which minimizes engineering and build time.
Specifications
|
PCSS-A0 |
PCSS-A0 PLUS |
PCSS-A1 |
PCSS-A2 | |
|
Technology | ||||
|
SmartLink |
• |
• |
• |
• |
|
FlexSpeed |
• |
• |
• |
Plus |
|
AutoSense |
Plus |
Ultimate |
Ultimate |
Ultimate |
|
Specifications | ||||
|
Safety inputs |
12 |
12 |
16 |
16 |
|
Safety outputs |
4 |
4 |
6 |
6 |
|
Standard inputs |
24 |
24 |
28 |
28 |
|
Standard outputs |
6 |
6 |
10 |
10 |
|
Linear encoder I/O |
1, Y1 or Y2 |
2, both Y1 and Y2 |
2, both Y1 and Y2 |
2, both Y1 and Y2 |
|
Minimum encoder resolution |
0.1 micron |
0.1 micron |
0.1 micron |
0.1 micron |
|
Speed capacity of the encoder counters |
>300mm per second |
>300mm per second |
>300mm per second |
>300mm per second |
|
Response time (hardware interrupts) |
<1ms |
<1ms |
<1ms |
<1ms |
|
SD Card (back-up, data logging and high-speed software transfer) |
– |
– |
– |
• |
|
CAN Open |
– |
– |
– |
• |
|
Ethernet |
– |
– |
• |
• |
|
Ether CAT |
– |
– |
– |
OPTIONAL |
|
Dimensions |
229mm*189mm*45mm |
229mm*189mm*45mm |
229mm*189mm*45mm |
229mm*189mm*57mm |
|
Expansion Options | ||||
|
Tandem Adaptor |
– |
– |
• |
• |
|
SmartLink Brackets |
– |
– |
• |
• |
|
Wireless Foot Pedal |
– |
– |
• |
• |
|
Optics Compatibility | ||||
|
LZS-1 |
• |
• |
• |
• |
|
LZS-2 |
• |
• |
• |
• |
|
LZS-XL |
– |
– |
• |
• |
|
IRIS/IRIS Plus |
– |
– |
• |
• |
|
Third party light curtain support |
• |
• |
• |
• |
|
Dual guarding support |
• |
• |
• |
• |
|
LZS-1 |
LZS-2 |
LZS-XL |
IRIS |
IRIS PLUS | |
|
Optical protection functions |
• |
• |
• |
• |
• |
|
Optical imaging functions |
– |
– |
– |
• |
• |
|
Laser transmitter |
CLASS 1 |
CLASS 1 |
CLASS 1 |
CLASS 1 |
CLASS 1 |
|
Receiver type |
Multi-sensor photocell |
Multi-sensor photocell |
Camera |
Camera with integrated Intel® image processor |
Camera with integrated high-speed Intel® image processor |
|
Maximum recommended optical range |
8 metres |
8 metres |
15 metres |
8 metres |
4.5 metres |
|
Minimum object detection resolution |
4mm |
4mm |
9mm |
2mm |
2mm |
|
Connector type |
M12 8 pin |
M12 8 pin |
M12 12 pin |
M12 12 pin |
M12 12 pin |
|
Tool compatibility |
V tools and non-standard tools |
V tools and non-standard tools |
V tools and non-standard tools |
V tools and non-standard tools |
V tools and non-standard tools |
|
Integrated status LEDs |
• |
• |
• |
• |
• |
|
Special Functions | |||||
|
Automatic tool alignment |
– |
– |
– |
• |
• |
|
Automatic alignment confirmation |
– |
– |
• |
– |
– |
|
Special tools mode |
– |
– |
– |
• |
• |
|
Soft stop mode |
– |
– |
– |
• |
• |
|
Fast flattening mode |
– |
– |
– |
• |
• |
|
Automatic Cycle Start (ACS) |
– |
– |
– |
• |
• |
|
Bend Speed Management (BSM) |
– |
– |
– |
• |
• |
|
Adaptive Environment Sensing (AES) |
– |
– |
• |
• |
• |
|
Technology | |||||
|
RapidBend |
– |
• |
– |
– |
– |
|
RapidBend Ultimate |
– |
– |
– |
• |
• |
|
BendShield |
– |
– |
– |
• |
• |
|
BendVision |
– |
– |
– |
– |
• |
|
Performance // Minimum speed change point | |||||
|
Flat sheet bending |
8mm |
4mm |
3mm / 10mm |
0mm |
0mm |
|
Box bending |
8mm |
4mm |
3mm / 10mm |
0mm |
0mm |
|
PCSS-A Series Compatibility | |||||
|
PCSS-A0 / PCSS-A0 Plus |
• |
• |
– |
– |
– |
|
PCSS-A1 / PCSS-A2 |
• |
• |
• |
• |
• |
|
PCSS-A Tandem Adaptor |
– |
– |
• |
– |
– |
|
Mounting Bracket Compatibility | |||||
|
Economy Brackets |
• |
• |
– |
– |
– |
|
Standard Brackets |
• |
• |
• |
• |
• |
|
SmartLink Brackets |
– |
– |
– |
• |
• |
|
IRIS |
IRIS PLUS | |
|
Optical protection functions |
• |
• |
|
Optical imaging functions |
• |
• |
|
Maximum recommended optical range |
8 metres |
4.5 metres |
|
Optical sensor | ||
|
Camera |
Digital Image Sensor |
Digital Image Sensor |
|
Frame rate / frequency |
17ms / 59Hz |
Selectable 5ms / 200Hz or 10ms / 100Hz |
|
Data resolution (sensor) |
– |
0.01 degrees |
|
Measurement technology | ||
|
Type |
Integrated |
Integrated high-speed Intel® image processor |
|
Memory depth |
– |
Records up to 10 seconds (2000 images) of bend data per cycle |
|
Measurement accuracy |
– |
Up to +/- 0.25 degrees |
|
Measurement rate synchronised with frame rate |
– |
Selectable 5ms / 200Hz or 10ms / 100Hz |
|
Imaging technology | ||
|
Bend Speed Management |
• |
• |
|
BendVision |
– |
• |
|
ECONOMY |
STANDARD |
SMARTLINK | |
|
Specifications | |||
|
Vertical bracket length |
700mm |
520mm / 700mm / 1000mm |
700mm |
|
Vertical adjustment range |
488mm |
350mm / 530mm / 830mm |
500mm |
|
Horizontal adjustment range |
40mm |
40mm |
40mm |
|
Maximum recommended machine length |
4 metres |
15 metres |
6 metres |
|
Main Features | |||
|
Precision linear bearings and rails |
– |
• |
• |
|
Free sliding operation |
– |
• |
• |
|
Automatic motorised drive system |
– |
– |
• |
|
Maximum speed of the motorised drive system |
NA |
NA |
20mm/s |
|
Adjustable locking handle |
• |
• |
NA |
|
Tool change lock |
– |
Manual |
Automatic |
|
Optics Compatibility | |||
|
LZS-1 |
• |
• |
– |
|
LZS-2 |
• |
• |
– |
|
LZS-XL |
– |
• |
– |
|
IRIS / IRIS Plus |
– |
• |
• |
Embedded Solutions OEM Premium Range FOR PRESS BRAKES
Press Brake Control Safety System – Advanced
PCSS-A is a programmable safety controller that improves both the performance and safety of press brakes. It provides flexibility to press brake manufacturers and simplifies the design process by integrating all control, safety and monitoring functions into one system, eliminating the need for complex third-party components and software integration. PCSS-A provides an optimal balance between functionality and performance and reduces build costs. This provides an efficient and economical platform with fewer components, less wiring, more simplified interfaces, and CE-certified hardware and software, which minimizes engineering and build time.
Please drop your contact to get in touch within 24 hours.